Why a Hammock Costs $100
July 9th, 2010 – Or -
My Battle with Fabric, Rope, Wood, and Metal
Having spent the better part of the last four days struggling to make a hammock, I can now fully appreciate why they cost so much. Hammocks are rather complicated things. My goal was to make a nice cloth hammock that was held open all the time. I found a nice set of plans for a hammock stand, but had no hammock to attach to it. I’ve built lots of stuff by hand, so this should be a piece of cake! What’s so difficult about a big piece of cloth?
In truth, the cloth part was easy. A quick trip to the fabric store and $30 later I had 3 yards of soft, durable indoor/outdoor fabric. I hemmed the two long sides, doubled over the short ends and stitched across to form a pocket (think about the top end of a curtain). Easy.
Now, how to hang the thing?
Attempt 1: A treated 2×2 run through the pocket on each end. Bored a hole at each end, ran through 3/8″ nylon rope and made a big knot. Brought the other two ends together and fastened them onto a beener. What could be simpler! A test run (I still haven’t built the stand yet) snapped the wood in two. The force of a 180 lb man on a hammock applied forces like a bow and broke the 2×2 nearest to me in two.
Attempt 2: Obviously something stronger is needed. How about a 1″ galvanized pipe! Cut to the width of the hammock, slid through, threaded the rope through the pipe. Brought the two ends together into the beener and off to the back yard for a test. Not being an engineer, I duly underestimated the forces that my body weight can generate. Although it didn’t break, one of the pipes bent in two producing a four foot metal boomerang. So much for metal.
Attempt 3: I’m getting savvy now. Instead of hanging the hammock from only four points, two on each end of the hammock, I obviously need to distribute the weight as much as possible. So this time I attached nine grommets across each end of the hammock and tied on 1/8″ rope. Of course bringing all of these together would collapse the hammock, so before tying them to the beener, I took piece of treated 1×2 and drilled holes along it, and threaded the ropes through the holes. That way the ropes are kept apart from each other and the hammock will remain open. The only tricky part of this build was getting each of the nine ropes attached to the beener while all under the same amount of tension. A few slip knots allowed adjustments to be made to get the tension uniform across each rope.
Ah, but what about the field test? Success…so far. It held my weight just fine, although the middle few ropes on each end were very tight.
Conclusion
So why does a hammock cost $100? Because you’re paying for a long history of building hammocks to support a human being. It’s not at all obvious or trivial. It was only through several hours (and several trips to the hardware store) that I got something that worked. Even now, I’m not sure my hammock is optimal, or will hold up over the long run. My fingers are crossed, but if this one fails, I’m going to buy a commercial one.